Looking to Increase Efficiency and Deliver Profitability in your operations? OAM can help. Hydraulic lift kit for height adjustments up to 5”.Heavy-duty design and engineering built to last.Top or bottom edge tabbing for added versatility.even wider labels are possible using the 5" wide label kit Run 3" wide labels on the standard Kirk-Rudy 535.Easily applies all major types of tabs as well as pressure-sensitive stamps and labels of various shapes and sizes.Straightforward operator interface simplifies operator training and setup.The KR535 makes tabbing faster and easier. Alarms may also be accessed via the Web interface, letting Kirk-Rudy remotely identify the source of the alarm or fault and resolve it quickly without the need of a field service call.Take advantage of postal automation discounts through mail piece tabbing. All alarms now display in one spot, allowing for quick identification of the warning or fault condition. The new HMI control panel from Red Lion Controls, York, Pa., includes a unified alarm that eliminates the need to transmit alarm information directly from the controller.
Alternately, customers can receive updates through e-mail.
The Yaskawa controller includes a built-in Web server, accessible via any browser, that lets programmers update programs or firmware at a distance. Minor programming changes are now a simple task.
Programming time is reduced by downloading prewritten software libraries from the Internet. The Yaskawa controller uses an IEC-61131-3 programming environment. The single controller replaced the four individual PLCs in the old design. To further simplify the design, the four servomotor amplifiers now connect to a single Yaskawa MP2310iec networked controller. In tests where the same mailer passes through the tabber several times, the new tab so closely aligns with the old that the eye sees only one tab. Tolerance of tab placement also improved from 1/16th of an inch to within 1/32nd of an inch or less. tab in just 10 msec at linear speeds up to 500 fpm. These factors helped boost the machine speed by more than 20% while keeping near-perfect accuracy. The Sigma-5 amplifier accommodates high-resolution encoders, along with advanced tuning algorithms for responsive and stable performance. Yaskawa Sigma-5 servomotors and amplifiers implement the feed and kicker tasks. With that goal met, the next phase aimed at implementing the new tab kicker. The Yaskawa team had to get the label dispensing to start and stop accurately at high speeds. Servos for the new design came from Yaskawa America Inc., Waukegan, Ill. The original design needed extensive programming. Kirk-Rudy’s first servo-equipped machine handled speeds up to 350 fpm, but even faster operation, along with greater accuracy, became the redesign target.Īnother design goal was to simplify the current control system of four individual PLCs with an HMI control panel. But attaching three tabs in a more-complicated arrangement while keeping up speed necessitated the move to servomotors. It then folds it underneath while the mailer continues to move.Įarlier machines with this design used stepper motors. The tabber needs only one transport table. Paper-handling equipment maker Kirk-Rudy in Atlanta came up with the KR545T Tabber, a machine that can apply multiple tabs or labels on three sides in a single pass. They wanted a single, compact system that could attach the new back tab without slowing the workflow. However, both big and small mailing services didn’t like the idea of buying a new machine or finding the space for a table to hold it. The first and most-obvious solution was to simply add another tabbing machine. This action must be done as the mailer travels in a straight line at up to 350 fpm. Paper being fed with an open edge for inkjet printing of the address has to be turned 90° to add the back tab. Adding that third tab on the trailing edge of the paper made the process more difficult. Mailers now needed three tabs instead of two. The new specifications call for tabs on the leading and trailing edge of the paper to avoid jams during handling.
Previous rules placed two tabs at the top of the mailer.
Machines today must accommodate sample packets, CDs, plastic cards, and other items not traditionally associated with mail.Ī few years ago, the USPS updated its specifications for tabbing - how tape goes on mailers such as brochures, newsletters, flyers, and so forth. Postal paper handling has changed in the past 40 years. A switch from stepper motors to servodrives did the trick. When postal regulation changes mandated the placement of a third piece of tape on mass mailings, a manufacturer of paper-handling equipment had to economically meet the new requirements quickly.